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IATF 16949 certified. JIPM TPM excellence. Sub-5 PPM defect rate. 100% component traceability across all plants.
Our INPUT-PROCESS-OUTPUT quality system is built on prevention, not detection. Every incoming material is spectrographically analysed before it enters our production floor. Every process parameter is monitored in real-time using SPC charting and robotic gauging.
Our OUTPUT verification uses Klingelnberg gear analysers, Zeiss Contura CMMs, and TTI gear testers — supported by monthly zero-defect reviews and continuous Six Sigma improvement cycles under JIPM TPM Excellence.
Spectro analysis on 100% incoming material. Hardness verification. Material certification review before production release.
SPC charts on critical dimensions. Robotic gauging at machine centers. CMM sampling at defined frequency intervals.
Klingelnberg P40 gear analyser. Zeiss Contura CMM. 100% functional test for gear assemblies and NVH verification.
Traceability labels with batch codes. PPAP documentation. Customer-specific approval packages and shipping inspection.
Every facility operates under stringent international quality, environmental, and safety management systems.
Automotive Quality Management System. Sites C4, C7, M115 & G168 certified. Annual surveillance audits by IATF-accredited body.
Environmental Management System. Zero-waste manufacturing targets. Carbon footprint reduction programs active across all plants.
Occupational Health & Safety Management. Zero-incident target. Regular safety audits and employee wellness programs.
Japan Institute of Plant Maintenance recognition for Total Productive Maintenance excellence across manufacturing operations.
German automotive process audit standard. Full compliance with VDA requirements for all export-oriented supply chains.
Certified Six Sigma practitioners across all plants. Structured DMAIC improvement cycles with measurable defect reduction.
Quality Management System certified at Sites C4, C7, M115 & G168. Demonstrates consistent ability to meet customer and regulatory requirements.
Trusted Information Security Assessment Exchange — ensuring automotive-grade information security standards across all data-handling processes and OEM interfaces.
EcoVadis Sustainability Assessment Score Card — recognising Sanjeev Auto's commitment to environmental responsibility, ethical supply chain, and sustainable manufacturing practices.
Recognised by national and international bodies for quality excellence, innovation, and continuous improvement.
Japan Institute of Plant Maintenance recognition for Total Productive Maintenance excellence at the highest category level.
Gold award from BAVA (Bajaj Auto Vendors Association) recognising outstanding quality performance as a Tier-1 supplier.
International Convention on Quality Control Circles — two Gold and one Silver medal at the global convention in Tokyo.
11 awards including 6 Gold, 2 Silver, 1 Runner-up, and 2 Winners at the ICEEM Mini Convention.
Automotive Component Manufacturers Association best practices competition runner-up, recognising operational excellence.
14 awards including 1 Best of Best, 10 Gold, 2 Runner-up, and 1 Silver at the Quality Concepts Chapter Convention.
Three dedicated metrology laboratories equipped with the world's most precise measurement instruments.
High-precision CNC gear measuring machine for complete gear geometry analysis including profile, lead, pitch, and runout measurements to DIN/ISO standards.
Accuracy: ±0.3µm
Bridge-type coordinate measuring machine for sub-micron dimensional verification. Full GD&T analysis capability including form, position, and orientation tolerances.
Resolution: 0.1µm
Automated gear-mesh analyser for transmission error, single-flank testing, and composite testing. Used for 100% functional verification of gear assemblies before dispatch.
100% End-of-Line
Optical emission spectrometer for 100% incoming material certification. Verifies alloy composition against OEM-approved material specifications before production release.
100% Incoming Check
High-resolution Zeiss metallurgical microscope for grain structure analysis, case depth verification, and surface defect characterisation after heat treatment.
Case Depth Verification
Optical profile projector for visual inspection and dimensional measurement of complex profiles including gear tooth form, radii, and contour geometry.
Optical MeasurementSanjeev Auto is committed to delivering components that consistently meet or exceed customer requirements. We achieve this through our INPUT-PROCESS-OUTPUT quality model, continuous employee training, and investment in the most advanced metrology equipment available.
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